Modern Replacement for Unsupported OEM Systems
TSP provides advanced machine control systems to replace obsolete OEM controls that are no longer supported by their manufacturers. The upgrade combines modern drives, a touchscreen interface and temperature control to improve performance, reliability and long term serviceability.
Original OEM Drives
Upgraded to Yaskawa Drives
User Interface (HMI)
Touchscreen Display
High resolution 10.4-inch HMI with a colour TFT display.
Machine Operation
A clear, user friendly interface for efficient operation.
Operator Transition
Designed for a straightforward transition from legacy OEM systems with minimal retraining.
Machine Speed Control System
Replace outdated OEM drive technologies with coordinated speed control to support improved efficiency, reduced downtime and greater process stability.
Speed Control
Closed loop control using AC inverters with encoder feedback.
Synchronised Components
Feed rollers, tangential belts (friction units), take up rollers, yarn traverse, package edge breaking and oil roller.
Shaft Speed Calculation
Shaft speeds are calculated from user defined parameters.
Drive Communication
RS485 serial communication links the control system and drives.
Traverse and Edge Breaking Control System
The system replaces legacy OEM traverse controls to support uniform package build and consistent winding quality.
Edge Breaking
Edge breaking and anti patterning through radial disturbance.
Stroke Modification
Configurable stroke modification, subject to the machine’s mechanical limits.
Soft Edge Generation
Multi stroke operation for soft edge generation.
Winding Tension
Synchronised traverse and axial movement to maintain consistent winding tension.
Axial Disturbance
Adjustable from large to fine increments, with up to 16 steps.
Stored Programs
Customisable parameters with user defined program storage.
Preloaded Programs
Programs for commonly used yarn types.
Temperature Control System
Replace outdated OEM temperature controllers with precise control for primary and secondary heaters.
Temperature Range
Ambient temperature to 280°C.
Sensor Compatibility
Thermocouple and PT100 sensors.
Heater Setpoints
Global temperature setpoints and individual setpoints for each heater.
Primary Heater Control
Inert temperature control for primary heaters.
Delta T
Cable drop compensation.
Delta TT
Global heater trimming.
Alarm Logging
Integrated alarm logging for diagnostics and compliance.
Why Upgrade from Legacy OEM Systems?
Obsolete or unsupported controls can increase downtime risk, limit spare parts availability and make repairs costly. Older systems can also restrict control capability, efficiency and visibility of machine data.
The upgrade provides backward compatibility with existing machinery and modern, serviceable components with long term support. It supports improved productivity, consistency and energy efficiency, alongside reduced maintenance costs and improved operational reliability.
Process Control
Control settings matched to the machine and the required operating conditions.
Machine Integration
Assess existing drives, sensors and interfaces before specifying an upgrade.
Technical Support
Support for commissioning, settings and ongoing operation.